Production and characterization of coconut shell charcoal-based bio-briquettes as an alternative energy source for rural communities

Abstract

The increasing demand for sustainable energy solutions has driven interest in the utilization of agricultural residues, such as coconut shells, for bio-briquette production. This study investigates the impact of binder types (cassava and corn) and concentrations (5 wt%, 10 wt%, 15 wt%) on the properties of bio-briquettes made from dried coconut shells with two particle sizes (40 mesh and 60 mesh). The experimental evaluation focuses on several performance indicators, including density, shatter index, percentage moisture content (PMC), percentage volatile matter (PVM), percentage ash content (PAC), percentage fixed carbon (PFC), higher heating value (HHV), ignition time, burning time, and boiling time. The results indicate that briquettes with 10 % fine charcoal cassava binder achieved the highest density of 0.764 g/cm³ due to improved compaction. Briquettes with 15 % coarse charcoal corn binder demonstrated the highest shatter resistance at 96.99 %, reflecting their superior structural integrity. The highest PMC and PVM values were observed in briquettes with 15 % coarse charcoal cassava binder, at 8.13 % and 31.25 %, respectively. Conversely, the highest PAC was 16.34 % for 5 % coarse charcoal cassava binder. Briquettes with 10 % fine charcoal corn binder exhibited the highest PFC of 70.79 % and HHV of 31.51 MJ/kg. Boiling times ranged from 15 min 53 s to 36 min 35 s, with the shortest boiling time for briquettes with 10 % fine charcoal corn binder. The findings highlight the superior mechanical properties and energy performance of bio-briquettes with specific binder concentrations and particle sizes. This study demonstrates the potential of coconut shell bio-briquettes as a viable and sustainable energy source, offering economic and environmental benefits through the effective utilization of agricultural waste and reduction of carbon emissions.