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article · Desalination and Water Treatment

Advancing cobalt ferrite-supported activated carbon from orange peels for real pulp and paper mill wastewater treatment

In plain language

Agricultural waste can be converted into functional materials to clean industrial effluent. A magnetic adsorbent was developed by supporting cobalt ferrite on activated carbon derived from orange peels. When tested on real pulp and paper mill wastewater, the composite material displayed high surface area and well-dispersed magnetic particles. Under optimal operating conditions of neutral pH, a dosage of 0.4 grams, sixty minutes of contact time, and stirring at 150 revolutions per minute, the adsorbent achieved pollutant removal rates of 86.9 percent for chemical oxygen demand, 59.9 percent for total dissolved solids, and 93.1 percent for turbidity. In addition, the material maintained its functional and adsorption performance over five successive reuse cycles, indicating strong stability and potential for sustainable industrial wastewater treatment.

Key takeaways

  • Activated carbon produced from orange peels and modified with cobalt ferrite showed high surface area and well-dispersed magnetic particles.
  • The composite adsorbent removed 86.9 percent of chemical oxygen demand, 59.9 percent of total dissolved solids, and 93.1 percent of turbidity from real pulp and paper mill effluent.
  • Optimal pollutant removal was achieved at neutral pH within sixty minutes using a 0.4 gram dosage and 150 revolutions per minute stirring rate.
  • The magnetic material retained its adsorption and functional properties across five consecutive cycles of reuse.

Why it matters

Pulp and paper manufacturing generates challenging industrial effluent loaded with dissolved solids and organic pollutants. Transforming discarded orange peels into magnetic adsorbents addresses agricultural waste while offering an effective, reusable method to remediate contaminated industrial water. This dual benefit supports environmental protection, cleaner manufacturing, and resource conservation within processing industries.

Commercialisation angle

This technology targets wastewater treatment within the pulp and paper industry, offering plant operators a reusable, magnetic adsorbent derived from agricultural waste to reduce chemical oxygen demand, solids, and turbidity. It currently sits at an applied and tested stage, having demonstrated effectiveness on real mill effluent and stability over five operational cycles at laboratory scale, though further work would be needed to establish industrial-scale manufacturing and deployment.

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Abstract

The utilization of agriculture waste-based adsorbents in the treatment of real industrial wastewater represents an unexplored frontier with significant potential. In this study, the cobalt ferrite-supported activated carbon derived from orange peels (CF40-AC) was used as a magnetic adsorbent for the treatment of real pulp and paper mill effluent (PPME). Detailed insights into the properties and functionalities of the CoFe2O4-AC adsorbent were obtained through an accurate characterization analysis that included X-ray Diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDX), BET and pore size histogram techniques. Both pure activated carbon (AC) and CF40-AC displayed excellent textural properties with surface area (SBET) equal 2014 and 1345 m2.g-1, respectively. TEM and SEM images display that the magnetic ferrites were well dispersed on the surface of AC. Following the characterization process, the CoFe2O4-AC adsorbent was evaluated for its ability to remove several key pollutants from PPME, including chemical oxygen demand (COD), total dissolved solids (TDS) and turbidity. Moreover, various operational parameters, such as pH, adsorbent dosage, contact time, and stirring rate, were investigated to achieve optimal contaminants removal rates. Remarkably, the CoFe2O4-AC adsorbent demonstrated highly efficient removal rates, with 86.9%, 59,9% and 93.1% for COD, TDS and turbidity, respectively, under optimal conditions (pH 7, adsorbent dose 0.4 gm, contact time 60 min, and stirring rate 150 rpm). The CoFe2O4-AC composite material exhibits promising potential for multiple applications reached 5 cycles without a significant loss in its adsorption or functional properties over successive uses. These results favor the promising potential of CoFe2O4-AC as a sustainable and efficient solution for addressing wastewater treatment challenges in the pulp and paper industry, contributing to both environmental protection and resource conservation.

Research topics

  • Adsorption and biosorption for pollutant removal
  • Nanomaterials for catalytic reactions
  • Environmental remediation with nanomaterials

Sustainable Development Goals

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DOI: 10.1016/j.dwt.2024.100331

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