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A summary of current advancements in hybrid composites based on aluminium matrix in aerospace applications

202357 citationsOpen accessOsun State University

In plain language

Rising fuel costs and stricter environmental regulations drive the aerospace industry to build lighter, more efficient aircraft to reduce overall fuel consumption. Aluminium matrix composites are widely used across aeronautical and automotive sectors due to their favourable strength and wear characteristics. Incorporating combinations of soft and hard reinforcing particles reduces brittleness and enhances wear resistance in the resulting hybrid composites. Conventional ceramic additives like silicon carbide, alumina, zirconium oxide, and aluminium nitride provide substantial strength and wear resistance. Furthermore, agricultural waste derivatives such as egg shell, coconut shell ash, bagasse ash, and groundnut shell ash also serve as effective reinforcements. These hybrid formulations demonstrate homogeneous and uniform particle distribution. Ultimately, hybrid aluminium composites offer significant potential to replace conventional aluminium alloys and single-reinforcement composites where reduced weight, high strength, and minimal wear rates are essential.

Key takeaways

  • Combining soft and hard reinforcing particles reduces brittleness and improves wear resistance in aluminium matrix composites.
  • Ceramic particulates such as silicon carbide, alumina, zirconium oxide, and aluminium nitride substantially enhance composite strength and wear performance.
  • Agricultural waste derivatives, including egg shell, coconut shell ash, bagasse ash, and groundnut shell ash, serve as viable reinforcing materials.
  • Hybrid aluminium composites achieve homogeneous and uniform particle distribution across varying reinforcement percentages.

Why it matters

Developing lighter structural materials is vital for the aviation industry to reduce fuel burn and comply with increasingly strict environmental regulations. Using hybrid aluminium composites reinforced with industrial ceramics and agricultural waste products provides a pathway to manufacture components with high strength and wear resistance. This approach could support more sustainable aerospace manufacturing by integrating renewable waste streams into advanced materials.

Commercialisation angle

Aerospace and automotive manufacturers seeking weight reduction and fuel efficiency could use these hybrid aluminium composites to replace conventional alloys and single-reinforcement materials. The inclusion of low-cost agricultural waste derivatives alongside standard ceramics provides an accessible raw material pathway. Because this study reviews published literature rather than validating a specific component or production line, the technology remains at an early stage of research and requires targeted prototype testing prior to commercial adoption.

AI-generated from the published abstract. Always read the original work before citing.

Abstract

As fuel prices rise and environmental rules become more stringent, there is pressure on the aerospace sector to create lighter, more efficient aircraft. Fuel usage is significantly reduced as a result of using lightweight alloys to make the aircraft as a whole lighter. Composites prepared from aluminium matrix are widely employed in the automotive and aeronautical sectors because of their excellent strength and wear rate characteristics. This study describes the mechanical, corrosion and wear characteristics of hybrid aluminium composites utilized in aeronautical applications. The aircraft industry needs aluminium alloys with better mechanical properties if it is to use them successfully. According to published studies, adding reinforcing particles repeatedly can increase mechanical attributes of prepared composites. As a result of soft and hard reinforcing particles incorporation, the resulting hybrid composites are less brittle and have higher wear resistance. Commonly used ceramic particulates inclusion such as silicon carbide, alumina, zirconium oxide (ZrO2) and aluminium nitride would induced a substantial strength and wear resistance as well as egg shell, coconut shell ash, bagasse ash and groundnut shell ash derivative from agro wastes. Hybrid composites with different types of reinforcement percentage were found to be homogenous and uniform distribution. In conclusion, the analysis reveals that hybrid composites based on aluminium have enormous potential in aircraft sector to replace aluminium alloy as well as composite with single reinforcement where less weight, high performance strength and minimum wear rate are required.

Research topics

  • Aluminum Alloys Composites Properties
  • Advanced ceramic materials synthesis
  • Material Properties and Applications

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This page summarises published work. The authoritative version sits with the publisher.

DOI: 10.1016/j.hybadv.2023.100117

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